Optimising Refrigeration Efficiency

and Cutting Energy Costs with EA-SAS Cooling Digital Twin

Industries such as food, beverage, dairy and meat processing rely heavily on refrigeration which, as we know, is a huge energy consumer, affecting both operational costs and sustainability targets.

What if there were a way to boost efficiency, reduce electricity consumption by up to 30%*, and improve system durability, all with minimal human intervention? MCP Consulting Group, presents a ground-breaking solution: the EA-SAS Cooling Digital Twin.

* Typical savings are in the range 10-20% although some clients have achieved even higher than 30% savings.

What is EA-SAS Cooling Digital Twin?

The EA-SAS Cooling Digital Twin is an advanced AI-driven cloud-based software solution designed to optimise industrial refrigeration systems, cold stores and chilled food warehouses. By creating a “digital twin” of your refrigeration setup, the software continuously monitors real-time data, adjusts control set points, and ensures your refrigeration systems operate at peak efficiency. This intelligent system does all the hard work for you—tracking, analysing, and adjusting in real-time, meaning your team can focus on core operations.

Key Features:

AI-Powered Automation: AI algorithms automatically manage evaporation temperature and pressure, aligning system performance with real-time demand.
Energy Consumption Reduction: EA-SAS Cooling can deliver up to 30% reductions in electricity use, with most clients seeing a return on investment in under a year.
Predictive Maintenance: With real-time monitoring, EA-SAS also flags early maintenance needs, helping to prevent breakdowns and cut down on unexpected repair costs.
Sustainability Support: By reducing emissions, EA-SAS Cooling contributes to achieving sustainability goals, including compliance with European Green Deal initiatives.

The Challenge in Industrial Refrigeration

Most industrial refrigeration systems run on fixed temperature and pressure settings, regardless of actual demand. This outdated approach leads to significant efficiency losses, affecting both operational costs and sustainability. When refrigeration isn’t optimised, here’s what businesses typically face:

Increased Energy Costs: Running at constant set points means higher electricity consumption and wasted energy.
Higher CO₂ Emissions: Inefficient systems produce unnecessary emissions, impacting sustainability targets.
Accelerated Equipment Wear: Excessive strain on compressors and other components leads to frequent maintenance and costly downtime.
Quality Risks: In peak production, systems may struggle to maintain optimal temperatures, risking quality and product integrity.

Without an intelligent control system, these inefficiencies quickly add up, becoming a hidden drain on resources and impacting overall operational effectiveness.

Why Choose EA-SAS Cooling Digital Twin?

EA-SAS Cooling Digital Twin transforms refrigeration management, bringing precision and control that traditional systems simply can’t offer. Here’s how it directly impacts your business operations:

Automated, Real-Time Optimisation

EA-SAS leverages AI to continuously adjust temperature and pressure settings based on current demand, removing the need for manual adjustments and cutting out inefficiencies. This smart, hands-off approach improves control and allows your team to focus on strategic initiatives rather than routine system checks.

Greater Operational Insight
EA-SAS provides real-time performance analytics across the entire refrigeration process. This gives you a comprehensive view of your system’s efficiency, enabling data-driven decisions for further optimisation and cost management.

Longer Equipment Lifespan

By maintaining ideal operating conditions, EA-SAS reduces the strain on key components, extending their life and lowering maintenance costs. Your refrigeration system operates smoothly, reducing the risk of unexpected breakdowns that can disrupt production.

Sustainability Alignment

Conventional systems waste energy and increase CO₂ emissions. EA-SAS Cooling optimises energy use, cutting emissions and directly supporting sustainability goals like the European Green Deal.

Rapid Return on Investment

With an ROI typically within a year, EA-SAS Cooling is a cost-effective solution that maximises energy savings and operational efficiency without requiring costly infrastructure changes.

Implementing EA-SAS Cooling Digital Twin shifts your business from reactive management to a smart, proactive approach, improving efficiency and sustainability while allowing your team to focus on growth.

Downloadable Case Studies

Ready to Transform Your Refrigeration System?

EA-SAS Cooling Digital Twin is more than just a software solution; it’s a strategic investment in operational efficiency, sustainability, and cost reduction. MCP Consulting Group is here to guide you through the process, from implementation to achieving tangible results.

If you're ready to unlock the potential of your refrigeration systems, contact us today. Let’s make your facility leaner, greener, and more efficient than ever.

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