Optimise Your
Operator Asset Care (OAC)
Maximise Equipment Performance and Reduce Downtime
The UK manufacturing industry is facing a skills shortage in maintenance engineering. Rising costs and labour constraints mean businesses must rethink how they manage equipment efficiency. Operator Asset Care (OAC) is a solution, empowering production operators to take an active role in equipment maintenance - reducing downtime, cutting costs, and enhancing productivity.
What is Operator Asset Care?
OAC is a proactive approach to asset maintenance that integrates production operators into the maintenance process. Instead of relying solely on maintenance engineers, operators are trained to carry out essential upkeep, monitor performance, and prevent breakdowns.
By implementing Operator Asset Care, companies can:
✔ Reduce unexpected failures and costly downtime
✔ Improve workforce skills and engagement
✔ Enhance overall equipment effectiveness (OEE)
✔ Optimise maintenance resources for complex tasks
Operator Asset Care Key Areas
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Operator Training & Awareness
Equipping production staff with the knowledge to identify early signs of wear and perform basic maintenance.
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Technology & Digital Tools
Using real-time monitoring, predictive analytics, and digital checklists to streamline maintenance.
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Collaborative Maintenance Approach
Encouraging cooperation between production and maintenance teams to drive efficiency and long-term cost savings.
Frequently Asked Questions
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OAC is more than just maintenance—it’s a culture shift that prioritises equipment longevity and operational excellence. Unlike Total Productive Maintenance (TPM) or Autonomous Maintenance (AM), OAC is more flexible and technology-driven. By integrating condition monitoring and real-time data, OAC enables smarter decision-making and maximises efficiency.
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To successfully adopt OAC, focus on the following steps:
Training & Standardised Procedures: Ensure operators are skilled in basic asset care and adhere to clear maintenance protocols.
Empowerment & Accountability: Allow operators to make small adjustments and report issues before failures occur.
Technology & Tools: Use digital monitoring systems to provide immediate feedback and enable proactive maintenance.
Performance Tracking (KPIs): Monitor equipment downtime, breakdown frequency, and cost savings to evaluate OAC effectiveness.
Leadership & Culture Shift: Gain management support to embed OAC into daily operations and foster a mindset of continuous improvement.
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MCP Consulting Group provides expert training and implementation strategies to help businesses succeed with Operational Asset Care. We guide organisations in boosting efficiency, minimising maintenance costs, and enhancing workforce skills.
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Start your OAC journey today with MCP Consulting Group. Our tailored solutions ensure seamless adoption and measurable improvements in your operations. Contact us to learn more and begin transforming your maintenance processes.
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